What is plaster and
gunite?
Plaster is the coating over the gunite pool shell that is made of
crushed white marble dust. Gunite is the concrete shell of the pool with
rebar enforcement. Standard depth of plaster should be no less than 3/8"
thick, this requires two coats of plaster to be trowelled onto surface.
What is the purpose of plaster?
Plaster is needed to have the smooth touch on your pool surface.
Plaster is at its smoothest when it is new. This is when the plaster has
no erosion or calcuim build-up on the surface. Once erosion occurs the
surface gets very rough and creates pits for algae to grow into the pool
walls and floor (causing problems with repeated algae formation in short
periods of time.)
How long should plaster last?
White marble plaster should maintain its smoothness and whiteness
about 5-7 years before you should notice any type of erosion. Water
chemistry should be properly maintained at all times to get a longer
life out of your plaster. Other coatings will last longer but will cost
a little more. Additives can be introduced into plaster to add life and
durability as well.
What is a pop-up and what causes it?
A pop-up is a term to describe a round hole on the pool surface where
the plaster did not bond to the existing surface and has pulled away.
Normally this does not happen to the original plaster of the pool
because it is directly applied to the rough gunite. This happens most
commonly to replastered pools, when the surface is not properly prepped
and made rough enough for new plaster to bond to. Replastered pools
should have a rough (primer coat) applied to old plaster before the new
layer is trowelled on.
Are there different types of plaster and pool coatings?
Yes. Although white marble plaster is the most common and the least
expensive gunite coating, there are many new types of coatings available
now. For years the only way to achieve a different look to plaster was
to add blue, gray, black, or green dye to white marble. However, in the
last 10 years, aggregate coatings have become very popular due to its
durability and versatility in colors and shades. Diamond Brite Aggregate
Coating is the most common of these aggregate coatings. This coating
should last 2-3 times longer than white marble plaster because aggregate
is much more durable than marble dust. You should expect to pay about
50% more for this coating.
Another type of coating is Fiberglass
Unfortunately, this is a great coating only for a few years (maybe 5
at the most). This very expensive coating has two major problems with
it. One is the fact that if it is applied over the top of a white marble
plastered pool, it tends to delaminate from the pool surface. It causes
the white plaster to pull away from the gunite shell (large bubbles
start to occur and eventually tear). Fiberglass coatings must be applied
directly to the gunite to have a strong bond. Fiberglass installers
should take off all existing marble plaster from the pool surface before
it is applied to the pool (most will not do this). The other common
problem is that if proper water chemistry is not maintained at all
times, the resin that holds the fiberglass together begins to break
down. This actually causes fiberglass shavings to come loose and suspend
in the water and causes pits to surface for algae to grow into. Lastly,
many types of additives have come out in the market (too many to list).
All of them have good qualities and make white marble plaster more
chemical resistant. Usually these additives are only a few hundred
dollars extra and when added to manufacturers' specs can help to
maintain a good looking pool for many more years. Most of the additives
help to create a seal in the plaster so that the pool water chemistry
cannot erode the plaster as quickly.
What causes stains in plaster?
Stains are caused by many factors. Leaves and tree debris have
pigment that can stain plaster. High amounts of metals in your fill
water causes stains. Old pool equipment made of brass, iron, copper,
steel, etc. causes metals to get into the pool. Most new pool equipment
is made of fiberglass or high tempered plastic to reduce metal
breakdown. Fertilizers used to fertilize your yard have iron in them as
well, which can be accidentally blown into the pool. Some large rust
stains in plaster can be rebar or the tie wire of the rebar in the
gunite shell bleeding through to the surface of the pool. The pool shell
should be cut or chipped out to remove this piece of metal if possible.
How can I make my plaster last longer?
Proper water chemistry is the key to long life of plaster. Brushing
and cleaning the pool surface is very important also. Pools not brushed
or vacuumed for long periods of time will cause black algae to grow on
the pool surface. This algae is very hard to get rid of once it has
started because it has a very strong and thick coating the older it
gets.
How do I know I need to replaster my pool?
When you can no longer keep control of the algae that has grown into
the pits of the plaster. When you see the gray gunite shell show through
thin plaster. When plaster has many pop-ups. When the pool surface is
rough to walk on, snags bathing suits, or pool cleaner parts seem to be
wearing down in a short time (tires, wear rings, hoses, etc.). When
plaster has blue/green or orangish stains from high amounts of metals in
water.